Jiangsu Ruiding Environmental Engineering Co., Ltd.
Add to Cart
Innovative Corner Tube Boiler Anti Fatigue Structure Two Stage Drying Technology
Overview:
The corner tube boiler uses the fully welded anti-expansion system and the two-stage drying technology to build a technical architecture with anti-fatigue structure, safety assurance, and extreme working condition adaptation as the core. It adopts synchronous expansion compensation and a fully welded piping system to eliminate thermal stress concentration and extend the life of pressure-bearing components; it integrates two-stage steam drying technology to optimize the physical separation process, ensure steam dryness stability ≥ 95% and corrosion resistance of downstream equipment; it also supports wide pressure fluctuations (±10%) and continuous and stable output under high pressure environments (4.2MPa), adapting to the long-term operation requirements of harsh scenarios such as chemical and pharmaceutical industries. This technical system reduces the system maintenance frequency by 30% through structural reinforcement and energy efficiency optimization, achieving high reliability and comprehensive operation and maintenance cost control for industrial-grade continuous production.
Product Image:
Product Introduction:
Stress fatigue resistant structure: Synchronous expansion design (expansion coefficient deviation ≤ 0.1%) + fully welded piping system, the life of pressure-bearing parts is extended by 50% (industry average 20 years → 30 years).
Redundant safety guarantee: Double separation of steam drying system (cyclone + corrugated plate), stable dryness ≥ 95% (competitive products ≤ 93%), to avoid corrosion of downstream equipment.
Adaptation to extreme working conditions: Micro-positive pressure combustion tolerates pressure fluctuations of ±10%, and runs continuously for 30 days without attenuation under 4.2MPa steam pressure, suitable for harsh scenes such as chemical industry and pharmaceutical industry.
Differentiation highlights: Fully welded anti-expansion system + dual separation drying technology ensures industrial-grade continuous production stability, and reduces the failure rate by 30%.
Technical Specifications:
| Parameter | Specification |
| Rated Evaporation Capacity | 50 t/h |
| Rated Steam Pressure | 4.2 MPa(G) |
| Rated Steam Temperature | 400°C |
| Steam Dryness Stability | ≥95% (industry-leading) |
| Lifespan Extension | 30-year service life for core components |
| Operational Continuity | 30-day uninterrupted high-pressure output in extreme environments |
Advantages:
Anti-fatigue structure, synchronous expansion design (deviation ≤ 0.1%), the life of pressure-bearing parts is extended by 50% (up to 30 years). Double drying guarantee: cyclone + corrugated plate separator, steam dryness ≥ 95%. Tolerant to pressure fluctuations of ±10%, continuous full-load operation for 30 days without attenuation, suitable for extreme working conditions. Fully welded anti-expansion system + double separation technology reduces the failure rate by 30%.
R&D and Production:
Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.
This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.
Related Products:
Main Clients:
Company Introduction:
Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.
Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.
Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.
Faq:
1. What is the company's main business?
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) .
2. Do you have industry qualification certification?
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
3. What are the core products?
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?
We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation?
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.